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    HBM Series Straight-Cutting Bandsaws (HBM440A-SC & HBM540A-SC)

    Jan. 6, 2012
    Related To: Behringer Saws, Inc.
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    The HBM440A-SC and HBM540A-SC feature SC (speed cutting) technology which enables ultra-high-speed cutting of virtually all metals including tool steels, stainless steel, and other materials traditionally presenting slow cut rates.

     

    Productivity tests conducted at Behringer showed that conventional band sawing machines with bi-metal saw blades can cut solid chromium-manganese material with a diameter of 6-in. at a rate of about 12 in2/min. Adding a carbide-tipped blade boosts this rate to about 20 in2/min. With SC technology installed, the approximate cut-rate achieved in the tests was near 77.5 in2/min which is more than quadruple the rate of a conventional bandsaw.

     

    To maximize cutting speed capability Behringer dynamically re-engineered the HBM saw frame so that it channels the buildup of forces away from the work area. This permits optimized band clamping to reduce vibration and increase precision movement. Band guides are fitted with nozzles that spray coolant directly into the kerf. Coupled with a high volume coolant pump, this keeps blades and materials as cool as possible during high-speed cutting enabling longer periods of uninterrupted throughput when compared to conventional bandsaws.

     

    The HBM-SC sawing blade downfeed is driven by a ball screw powered with a heavy-duty gearbox and a high horsepower motor with a torque drive of 35 hp. This provides the controlled application of downfeed power required for precise, accurate movement of the blade through the material being cut. Downfeed power is then balanced against blade wear via a blade pressure monitor which is linked to a servo-controlled cutting pressure sensing system. This power/pressure balance assures that the material feed rate is always maximized without overloading the blade.

     

    Because SC technology yields higher rates of stock removal, an unusually high volume of chips are produced. Two self-adjusting brushes clean the saw band while the saw operates. Falling into a funnel-shaped flume, the chips are guided to a dual conveyor in the machine bed. This is a high capacity, high-efficiency chip removal system allowing operators to achieve and maintain high productivity levels without being forced to stop work in order to clear the work area.

     
     HBM440A-SCHBM540A-SCCutting Range  Cutting range 90-deg. round17.3 in. (439.4 mm)21.3 in. (541 mm)Cutting range 90-deg. flat17.3 x 17.3 in. (439.4 x 439.4 mm)24.8 x 21.3 in (630 x 541 mm)Smallest dimension to be sawn round0.6 in. (15.2 mm)Smallest dimension to be sawn flat0.5 x 0.5 in. (15.2 x 15.2 mm)Performance Characteristics Feeding length single stroke23.6 in. (599.4 mm)19.7 in. (500.4 mm)Drive power7.4 hp10 hpBlade speed43 to 427 fpmSaw blade dimensions264 x 2.13 x 0.05 in.
    (6,705.6 x 54.1 x 1.27 mm)295.3 x 2.13 x 0.063 in.
    (7,500.6 x 54.1 x 1.27 mm)Rest piece length in automatic operation1.4 in. (35.6)1.6 in. (40.6 mm)Total power16 hpSaw feedservo-feed via ball screwMaterial feedball screwMaterial clampinghydraulicSaw blade cleaningelectrically driven chip brushDimensions and Weight  Length104.3 in. (2,649.2 mm)Width172.6 in. (4,384 mm)Height106.3 in. (2,700 mm)Weight10,141.3 lb.11,244 lb.Material support height31.5 in. (800 mm)